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Overhead view of smoked mac and cheese in a cast iron skillet with crispy golden topping, garnished with fresh herbs.

Smoked Mac and Cheese: The Ultimate Comfort Food Redefined


  • Author: Sarah
  • Total Time: 1 hour 20 minutes–2 hours 20 minutes
  • Yield: 68 servings 1x

Description

A creamy, smoky twist on a beloved classic, Smoked Mac and Cheese blends sharp cheddar, gouda, and velvety sauces with a golden breadcrumb topping—making it the ultimate BBQ side or comforting main dish.


Ingredients

Scale
  • 16 oz elbow macaroni
  • 2 cups sharp cheddar, shredded
  • 1 cup gouda, shredded
  • 4 oz cream cheese, cubed
  • 1 cup Velveeta, cubed
  • 2 cups whole milk
  • 1 cup heavy cream
  • 1 tsp garlic powder
  • 1 tsp paprika
  • 12 tsp hot sauce (optional)
  • ½ tsp salt
  • ¼ tsp black pepper
  • 1 cup panko breadcrumbs
  • 2 tbsp butter, melted
  • Wood pellets (cherry or applewood)

Instructions

  1. Preheat smoker to 225°F and load with cherry or applewood pellets.
  2. Boil elbow macaroni in salted water until al dente, drain and rinse with cold water.
  3. In saucepan, melt butter and whisk in flour to form a roux; cook 1–2 minutes.
  4. Slowly whisk in milk and cream until thickened.
  5. Lower heat and stir in all cheeses until melted and smooth.
  6. Add garlic powder, paprika, hot sauce (optional), salt, and pepper; stir to combine.
  7. Mix cooked pasta with cheese sauce in a bowl, then transfer to a cast iron skillet or aluminum pan.
  8. Combine panko breadcrumbs with melted butter and sprinkle evenly on top.
  9. Place skillet or pan on smoker grates and smoke for 1–2 hours.
  10. Check after 1 hour, stir gently, and continue smoking until internal temp reaches 165°F and topping is golden.
  11. Remove from smoker, let rest a few minutes, and serve warm.

Notes

Use freshly shredded cheese for smooth melting. Cherry or applewood gives the best subtle smoke flavor. Customize with bacon, jalapeños, or lobster for added flair.

  • Prep Time: 20 minutes
  • Cook Time: 1–2 hours
  • Category: Side Dish
  • Method: Smoked
  • Cuisine: American

Nutrition

  • Serving Size: 1 cup
  • Calories: 520
  • Sugar: 5g
  • Sodium: 780mg
  • Fat: 36g
  • Saturated Fat: 19g
  • Unsaturated Fat: 14g
  • Trans Fat: 1g
  • Carbohydrates: 32g
  • Fiber: 2g
  • Protein: 18g
  • Cholesterol: 95mg

Keywords: smoked mac and cheese, BBQ side, creamy mac, comfort food, cheese recipe